Precision
Targeted material deposition for maximum dimensional accuracy.
capilla Laser Competence Centre
Technology rethought. With the capilla Laser Competence Centre (LCC) we bring together state-of-the-art processes for coating, restoration and additive manufacturing. Solutions are created here that are precisely tailored to components and applications – precise, reproducible and economical.
Solutions are created here that are precisely tailored to components and applications – precise, reproducible and economical.
Processes Combined with Purpose
Laser-Based Processes
For precise material deposition and complex applications
Laser wire welding
Laser powder welding (Laser Cladding)
Laser hardening
Laser cleaning
Additive manufacturing (3D printing)
Classical Processes in Combination
Combination rather than single solutions
PTA welding
MAG overlay welding
Oxy-fuel welding / hard overlay
Flame spraying and sintering
HVOF / plasma spraying
LCC Functional Scope
3D Scan
The 3D scan captures the exact component geometry and forms the basis for automated path programming in the LCC. Using the specially developed capiCAM-3D software, optimised welding paths are calculated directly from the scan data. This allows even complex geometries and damaged surfaces to be processed precisely and reproducibly – without manual programming effort.
Plasma Multiwire Welding
Plasma multiwire welding (capiClad MultiWire 3D) combines a controlled arc process with direction-independent central multi-wire feeding. Deposition rates of up to 12 kg/h at 100 % material utilisation make the process particularly economical. It is suitable for large-area wear protection coatings, repairs and near-net-shape build-up of highly stressed components.
Plasma Multiwire 3D Printing
As a DED-Arc process (Wire Arc Additive Manufacturing, WAAM), capiClad MultiWire 3D enables economical 3D printing of metal components directly from wire materials. Components, tools and spare parts are produced from a single file – resource-efficient and with low distortion through controlled heat input. Using specially developed capiTool solid wires, hardness values of up to 70 HRC are achieved.
TIG Cold Wire / Hot Wire
TIG cold wire and TIG hot wire complement the laser processes in the LCC wherever a particularly uniform weld pool and precise material dosing are required. In the hot wire process, the filler wire is preheated, which significantly increases the deposition rate while protecting the base material. Both variants can be fully automated in the capiBox and are suitable for sensitive or pre-machined components.
Benefits
The capilla LCC combines state-of-the-art process technology with decades of materials expertise. The result is solutions that surpass conventional approaches in precision, service life and cost-effectiveness.
Automation
Reproducible processes for consistent quality.
Flexibility
Fast adaptation to changing requirements and batch sizes.
Component Orientation
The focus is not on the process, but on the result
Development Potential
New solutions for applications that were previously not achievable.
Solutions from Practice
Depending on the application, different approaches are appropriate – from overlay welding to complete new manufacture. Our services interlock and enable a targeted selection of the right path.
Wear Protection of Complex Components
Targeted coating of highly stressed components with precise material deposition
Repair and Reconstruction
Restoration of damaged components through targeted material deposition
Additive Component Manufacturing
Build-up of new components or geometries through 3D cladding
Component Optimisation
Adaptation of surfaces and properties to real operating conditions
Andreas Frische
Technical Management
Use LCC Technology for Your Application
Do you have a complex challenge or would you like to explore new possibilities in manufacturing?
We will show you what solutions are possible at the LCC.
+49 5202 97790-54
Available from 07:45 - 16:30
a.frische@capilla-gmbh.de
Available from 07:45 - 16:30
Request the capiBOX – LCC Technology in Your Own Facility
The capilla LCC is not only available as a service.
With the capiBOX, capilla offers a pre-configured solution that can be deployed directly at your facility.
Tailored to specific components and requirements, it enables the integration of modern manufacturing technologies into existing processes.
Frequently Asked Questions About Welding Technology Calculations
The Laser Competence Centre is a technology centre for modern coating and manufacturing processes, in particular laser-based processes.
Primarily laser processes such as laser cladding, as well as complementary processes such as PTA, TIG or coating technologies.
For complex components, high demands on precision, or when conventional processes are not sufficient.
High precision, low heat input and controlled material deposition.
Yes. With the capiBOX, capilla offers a solution to deploy these technologies directly in your own facility.