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capilla Welding Consumables

Welding consumables for wear protection, repair and demanding material joints.

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Individual Welding Electrodes

Development and production of electrodes to meet specific material and application requirements.

Explore Individual Solutions

Service Tools

Technical selection aids and calculation tools for safe material decisions.

Selection Aid for Dissimilar Joints Welding Calculations Preventing Welding Defects

Industries A–Z

Wastewater Technology
Plant & Machine Engineering
Apparatus & Valve Manufacturing
Glass Industry
Building Materials Industry (Cement, Concrete, Stone)
Rail / Railway Engineering
Recycling & Processing
Conveying Technology
Ceramics & Refractory Industry
Forging
Foundries
Agriculture
Tool Making

Reverse Engineering

When data is missing or components fail, we create the foundation for reproduction and optimisation.

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Component & Material Testing

Analysis of materials, wear patterns and causes of damage. The goal is to derive appropriate measures for long-lasting solutions.

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capiLab – In-House Testing Laboratory

Our in-house laboratory for material and component analysis. Reliable results without long waiting times.

More about capiLab

In-house Training

Hands-on training and presentations on welding consumables, wear protection and material selection – on site at your company.

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Wear Protection

Repair and finishing of components to increase service life and resistance.

Retrofit

Targeted optimisation of components and adaptation to new requirements.

Repair Welding

Fast and economical repair of damaged or worn components – without replacement.

Additive Manufacturing

Targeted build-up and optimisation of components using laser technology. For applications that cannot be realised using conventional methods.

Wear Parts & Spare Parts

Optimised components for heavily stressed applications. For reduced wear and minimised downtime.

All Wear Parts & Spare Parts Screw Flights WearPlates WearTubes

Solutions from Practice

Typical applications and solutions from industrial practice. From wear protection to component optimisation.

Welding Processes

Application examples for joint and hardfacing welding. From manual applications to automated processes.

Manual Metal Arc Welding (MMA) MIG/MAG Welding PTA Welding Laser Cladding TIG Multiwire

Brazing Processes

Application examples for soft and hard brazing. From delicate joints to industrial series processes.

Flame Brazing

Surface Coatings

Application examples for functional and protective surface coatings. From wear protection to finishing of complex components.

Thermal Spraying and HVOF
Home Application Examples

Solutions from Practice

This is how challenges become workable solutions. Practical examples for wear protection, repair and component optimisation.

Each application has its own requirements. Materials, loads and operating conditions differ – and so does the right solution.

Using typical application examples, we show how components can be analysed, optimised and improved over the long term.

From Problem to Solution

The focus is not on the process, but on the application. Only when the root cause is understood can the right combination of welding process, coating and filler material be determined. The following examples show typical challenges and solution approaches from practice.

BEFORE
AFTER
BEFORE AFTER

Wear through Abrasion

Components are in permanent contact with abrasive materials and quickly lose substance.

Solution:
Targeted surface hardening through hardfacing or coating.
Selection of suitable processes such as PTA or Laser Cladding and appropriate filler materials.

To Wear Protection & Hardfacing To Coating Processes
BEFORE
AFTER
BEFORE AFTER

Repair Instead of Replacement

Components are damaged but can still be repaired.

Solution:
Repair welding and targeted restoration of function.
Use of suitable processes depending on material and component geometry.

To Maintenance & Manufacturing
BEFORE
AFTER
BEFORE AFTER

Components without Documentation

Spare parts are unavailable or technical data is missing.

Solution:
Reverse engineering, digital reconstruction and re-manufacturing. Combination of analysis, manufacturing and welding technology.

To Reverse Engineering
BEFORE
AFTER
BEFORE AFTER

Optimisation of Existing Components

Components are to become more powerful or longer-lasting.

Solution:
Adjustment of geometry, material and coating.
Targeted use of welding processes and filler materials.

To Additive Manufacturing
Without the Right Filler, No Stable Solution.

Without the Right Filler, No Stable Solution.

Alongside the process, the welding filler plays a central role. It fundamentally determines the properties of the joint or coating.

capilla offers welding fillers for a wide range of applications – matched to the material, process and operating conditions.

To Welding Fillers
BEFORE
AFTER
BEFORE AFTER

Recurring Component Failures

Components need to be replaced regularly or fail unexpectedly.

Solution:
Analysis of the cause of damage and targeted optimisation of material and surface. Adaptation of the welding process and filler materials.

To Analysis & Consulting
capilla-ansprechpartner-andreas-frische.webp
Andreas Frische
Technical Management

Find a Solution for Your Application

Do you have a specific challenge or recurring problems with components?
We analyse your application and develop a solution that works technically and economically.
Feel free to get in touch with us.

+49 5202 97790-54
Available from 07:45 - 16:30
a.frische@capilla-gmbh.de
Available from 07:45 - 16:30

Frequently Asked Questions about Application Cases

Typical applications include wear protection, repair welding, component optimisation, hardfacing and the re-manufacturing of components.

The appropriate solution results from the analysis of material, load and operating conditions. From this, the combination of process and filler material is derived.

Coatings are worthwhile when components need to be specifically protected against wear or corrosion.

Welding processes significantly determine the quality, economy and service life of a solution. They must always be suited to the application.

The filler material influences the properties of the joint or coating and is critical to the service life of a component.

Yes. Many applications require individual solutions tailored to the specific load and operating environment.

capilla develops solutions based on real applications and technical requirements.