Repair, Manufacturing and Wear Protection of Components

Repair, Manufacturing and Wear Protection of Components

Repair and manufacturing are decisive when components wear out, fail or reach their limits. Standard solutions are in many cases not sufficient to secure service life and keep processes stable.

capilla combines welding technology, hardfacing and modern manufacturing methods to restore components by repair welding or retrofit, enhance them with wear protection, or rebuild them through additive manufacturing. The aim is a solution that works technically and makes economic sense.

Solutions for Wear Protection and Repair

Every component brings its own requirements. A cracked crusher arm needs a different approach than a worn screw conveyor or a discontinued spare part. Our services interlock and enable a targeted selection of the right path.

Wear Protection by Hardfacing

Wear Protection by Hardfacing

Wear Protection by Hardfacing

Repair and upgrading of components to increase service life and resistance.
For applications with high mechanical load and abrasion.

Protect Components
RetroFit

RetroFit

RetroFit

Targeted further development of existing components to meet new requirements.
For better performance, longer service life and higher cost-effectiveness.

Further Develop Components
Repair Welding

Repair Welding

Repair Welding

Restore damaged or worn components to operational readiness.
For fast solutions and reduced downtime.

Restore Components
Additive Manufacturing /
3D Printing

Additive Manufacturing /
3D Printing

Additive Manufacturing /
3D Printing

Targeted build-up and optimisation of components using laser technology.
For applications not achievable by conventional methods.

Manufacture New Components
Spare and Wear Parts

Spare and Wear Parts

Spare and Wear Parts

Optimised components for heavily loaded applications.
For reduced wear and fewer failures in operation.

To the Products

Typical Applications for Component Optimisation

Repair of Rollers and Screw Shafts

Repair of Rollers and Screw Shafts

Worn rollers and screw shafts can be brought back to nominal dimensions by targeted hardfacing. With abrasion-resistant welding consumables, the original condition is not only restored but service life can exceed that of the original part.

Repair of Cast Components

Repair of Cast Components

Cracks, chipping and wear areas on cast bodies can be reliably closed by repair welding. The process preserves the function of the component even with complex geometries and avoids costly replacement.

Build-up of Wear Protection Zones

Build-up of Wear Protection Zones

Highly stressed component surfaces are coated with wear-resistant materials before wear sets in. This preventive measure extends service life and reduces downtime in operation.

Additive Manufacturing Without Original Drawing

Additive Manufacturing Without Original Drawing

If a drawing is missing or a spare part is no longer available, the component can be produced directly from scan data via additive manufacturing. Even complex geometries are built up precisely and resource-efficiently.

Welding Processes for Maintenance and Manufacturing

Different welding processes are used for wear protection, retrofit and repair welding. Which process capilla uses depends on the component, the material and the required layer. The following three welding processes are common in maintenance and cover many requirements.

TIG Multiwire

TIG Multiwire

For precise, high-quality weld joints. Particularly suitable for demanding components and controlled applications.

To the Welding Process

PTA Welding

PTA Welding

Plasma powder hardfacing for very precise coatings. Enables controlled material deposition at high quality.

To the Welding Process

Laser Welding

Laser Welding

Laser-based process for maximum precision and minimal heat input. Suitable for complex components and demanding applications.

To the Welding Process
capilla-ansprechpartner-andreas-frische.webp
Andreas Frische
Technical Management

Get in Touch

Would you like to have a component repaired or are you looking for an economical manufacturing alternative? We analyse your situation and recommend the most technically and economically sensible approach.

+49 5202 97790-54
Available from 07:45 - 16:30
a.frische@capilla-gmbh.de
Available from 07:45 - 16:30